Our Services
Sensor Glass Removal
Here at PCI, we've been at the forefront of image sensor glass removal for over 20 years. This delicate process is performed entirely by hand, showcasing the skill and dedication of our technicians. We take immense pride in our work, ensuring each sensor emerges pristine and ready for seamless integration into any application. Experience the pinnacle of sensor glass removal with us
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The need for sensor glass removal arises in various common applications, including laser, lidar, microscope, and lensless systems. While the protective window over the sensor is typically valuable for maintaining cleanliness and protection, it can sometimes impede desired optical outcomes.
For instance, in laser applications, these sensor windows can introduce interference and may absorb or reflect specific wavelengths. As a result, removing the sensor's window glass can extend the usable spectral range and mitigate unwanted reflections.
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At PCI, we cater to a wide range of cameras, including those from SONY's IMX line and full-frame sensors, as well as models from manufacturers like CMOSIS, ON Semiconductor and many more. We're always open to new possibilities, so if you have a sensor we haven't worked on before, don't hesitate to reach out. We'll be happy to explore the potential of our sensor glass removal service for your specific needs.
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We value transparency in our services, and it's important to note that sensor glass removal is a delicate process, performed entirely by hand, which can carry inherent risks. Given the fragile nature of the sensor die, not all cameras may emerge from this procedure in pristine or working condition. However, we take immense pride in our expertise and precision, boasting a remarkable 98% success rate in this service. Our skilled technicians go to great lengths to ensure the best possible outcome for your camera, and while we cannot guarantee perfection in every case, we are committed to delivering the highest quality results within the parameters of this intricate process.
Custom Housings and Mounts
We pride ourselves on our comprehensive custom camera housing and mount design and manufacturing service. With a rich history in precision machining and design, we possess the expertise to craft bespoke solutions for industrial machine vision cameras and even consumer-grade cameras. Our capabilities encompass the entire spectrum, from concept to creation, we leverage both traditional machining techniques and cutting-edge 3D printing technology to bring your vision to life. Whether you require a tailored housing to protect your camera in a rugged environment or a specialized mount to optimize its positioning, we're equipped to design and produce precisely what you need. Our commitment to quality and precision ensures that our custom solutions not only meet but exceed your expectations, contributing to the success of your imaging projects
Other Services
SENSOR CLEANING
We're dedicated to maintaining the precision of your vision systems. Our sensor cleaning service is an integral part of this commitment, ensuring spotless sensor dies. This cleaning is included during glass removal, and if needed, we're ready to refresh your sensor's clarity after use. Count on us to keep your imaging systems performing at their best
BOND WIRE ENCAPSULATION
At PCI, ensuring the robustness of your sensor's vital connections is our top priority. With our bond wire encapsulation service, available after glass removal, we fortify the sensor's bond wires with an added layer of protection. Offering a range of encapsulation methods, including epoxy and customizable 3D printed covers, we tailor our approach to suit your unique requirements.
SENSOR FILTER BONDING
Enhance your camera's performance with our specialized Sensor Filter Bonding service. Depending on your needs, we can bond various filters to your camera sensor, optimizing it for specific applications and improving image quality. By pairing this with our unique Sensor Cover Glass Removal service, we offer a capability that further enhances the sensor’s performance. Our expertise in precise cover glass removal, combined with filter bonding, provides unparalleled precision and customization for your camera sensors
CUSTOM PROJECTS
Unlock the potential of your vision projects with us. Beyond our standard services, we're fully equipped and enthusiastic about taking on custom projects tailored to your specific needs. Whether it involves designing, manufacturing, or modifying industrial and consumer cameras, we're here to transform your vision into reality. Our dedicated team is ready to partner with you, bringing expertise, precision, and a passion for excellence to every project.
